Mailer Boxes

The details

Mailer Boxes

Mailer boxes are made for the journey: a one-piece corrugated design with a tuck-front closure and self-locking side wings that holds shut without tape and stays square through the network. We build them in E-flute for a smooth print surface, B-flute where you need more crush resistance, and double-wall when the contents are heavy. The result is a box that arrives looking like it was packed this morning.

Print is where mailers earn their keep. Full-color flexo or digital on the outside, and — the part customers actually photograph — a printed interior. A pattern, a thank-you note, a QR code to a reorder page, or simply your brand color edge to edge turns a shipping container into the first moment of the unboxing. Kraft exteriors with a one-color hit read sustainable and cost less.

We size mailers to the product with the right void allowance, so you use less filler and pay less freight. Tear strips make opening tidy, double-sided tape strips make returns painless, and stacking marks keep your 3PL fast. Every mailer is tested folded and filled, not just printed, so what arrives at your warehouse actually behaves on the line.

Mailer boxes suit e-commerce brands, subscription programs and anyone shipping direct to a customer’s door. Free custom artwork comes back within 24 hours, revisions are unlimited, and the minimum is twelve. Get a quote for custom mailer boxes and we’ll show you your brand on the inside and the outside.